When you take apart and look inside an automatic transmission, you find a huge assortment of parts in a fairly small space. Among other things, you see:
The center of attention is the planetary gearset. About the size of a cantaloupe, this one part creates all of the different gear ratios that the transmission can produce. Everything else in the transmission is there to help the planetary gearset do its thing. This amazing piece of gearing has appeared on HowStuffWorks before. You may recognize it from the electric screwdriver article. An automatic transmission contains two complete planetary gearsets folded together into one component. See How Gear Ratios Work for an introduction to planetary gearsets.
Any planetary gearset has three main components:
Each of these three components can be the input, the output or can be held stationary. Choosing which piece plays which role determines the gear ratio for the gearset. Let's take a look at a single planetary gearset.
Planetary Gearset Ratios
One of the planetary gearsets from our transmission has a ring gear with 72 teeth and a sun gear with 30 teeth. We can get lots of different gear ratios out of this gearset.
The figure below shows the planets in the planet carrier. Notice how the planet on the right sits lower than the planet on the left. The planet on the right does not engage the ring gear — it engages the other planet. Only the planet on the left engages the ring gear.
Next you can see the inside of the planet carrier. The shorter gears are engaged only by the smaller sun gear. The longer planets are engaged by the bigger sun gear and by the smaller planets.
The animation below shows how all of the parts are hooked up in a transmission.
In first gear, the smaller sun gear is driven clockwise by the turbine in the torque converter. The planet carrier tries to spin counterclockwise, but is held still by the one-way clutch (which only allows rotation in the clockwise direction) and the ring gear turns the output. The small gear has 30 teeth and the ring gear has 72, so the gear ratio is:
Ratio = -R/S = - 72/30 = -2.4:1
So the rotation is negative 2.4:1, which means that the output direction would be opposite the input direction. But the output direction is really the same as the input direction -- this is where the trick with the two sets of planets comes in. The first set of planets engages the second set, and the second set turns the ring gear; this combination reverses the direction. You can see that this would also cause the bigger sun gear to spin; but because that clutch is released, the bigger sun gear is free to spin in the opposite direction of the turbine (counterclockwise).
This transmission does something really neat in order to get the ratio needed for second gear. It acts like two planetary gearsets connected to each other with a common planet carrier.
The first stage of the planet carrier actually uses the larger sun gear as the ring gear. So the first stage consists of the sun (the smaller sun gear), the planet carrier, and the ring (the larger sun gear).
The input is the small sun gear; the ring gear (large sun gear) is held stationary by the band, and the output is the planet carrier. For this stage, with the sun as input, planet carrier as output, and the ring gear fixed, the formula is:
1 + R/S = 1 + 36/30 = 2.2:1
The planet carrier turns 2.2 times for each rotation of the small sun gear. At the second stage, the planet carrier acts as the input for the second planetary gear set, the larger sun gear (which is held stationary) acts as the sun, and the ring gear acts as the output, so the gear ratio is:
1 / (1 + S/R) = 1 / (1 + 36/72) = 0.67:1
To get the overall reduction for second gear, we multiply the first stage by the second, 2.2 x 0.67, to get a 1.47:1 reduction.
Most automatic transmissions have a 1:1 ratio in third gear. You'll remember from the previous section that all we have to do to get a 1:1 output is lock together any two of the three parts of the planetary gear. With the arrangement in this gearset it is even easier — all we have to do is engage the clutches that lock each of the sun gears to the turbine.
If both sun gears turn in the same direction, the planet gears lockup because they can only spin in opposite directions. This locks the ring gear to the planets and causes everything to spin as a unit, producing a 1:1 ratio.
By definition, an overdrive has a faster output speed than input speed. It's a speed increase — the opposite of a reduction. In this transmission, engaging the overdrive accomplishes two things at once. If you read How Torque Converters Work, you learned about lockup torque converters. In order to improve efficiency, some cars have a mechanism that locks up the torque converter so that the output of the engine goes straight to the transmission.
In this transmission, when overdrive is engaged, a shaft that is attached to the housing of the torque converter (which is bolted to the flywheel of the engine) is connected by clutch to the planet carrier. The small sun gear freewheels, and the larger sun gear is held by the overdrive band. Nothing is connected to the turbine; the only input comes from the converter housing. Let's go back to our chart again, this time with the planet carrier for input, the sun gear fixed and the ring gear for output.
Ratio = 1 / (1 + S/R) = 1 / ( 1 + 36/72) = 0.67:1
So the output spins once for every two-thirds of a rotation of the engine. If the engine is turning at 2000 rotations per minute (RPM), the output speed is 3000 RPM. This allows cars to drive at freeway speed while the engine speed stays nice and slow.
Reverse is very similar to first gear, except that instead of the small sun gear being driven by the torque converter turbine, the bigger sun gear is driven, and the small one freewheels in the opposite direction. The planet carrier is held by the reverse band to the housing. So, according to our equations from the last page, we have:
So the ratio in reverse is a little less than first gear in this transmission.
This transmission has four forward gears and one reverse gear. Let's summarize the gear ratios, inputs and outputs:
Electronically controlled transmissions, which appear on some newer cars, still use hydraulics to actuate the clutches and bands, but each hydraulic circuit is controlled by an electric solenoid. This simplifies the plumbing on the transmission and allows for more advanced control schemes.
In the last section we saw some of the control strategies that mechanically controlled transmissions use. Electronically controlled transmissions have even more elaborate control schemes. In addition to monitoring vehicle speed and throttle position, the transmission controller can monitor the engine speed, if the brake pedal is being pressed, and even the anti-lock braking system.
Using this information and an advanced control strategy based on fuzzy logic -- a method of programming control systems using human-type reasoning -- electronically controlled transmissions can do things like:
Let's talk about that last feature -- inhibiting the upshift when going into a turn on a winding road. Let's say you're driving on an uphill, winding mountain road. When you are driving on the straight sections of the road, the transmission shifts into second gear to give you enough acceleration and hill-climbing power. When you come to a curve you slow down, taking your foot off the gas pedal and possibly applying the brake. Most transmissions will upshift to third gear, or even overdrive, when you take your foot off the gas. Then when you accelerate out of the curve, they will downshift again. But if you were driving a manual transmission car, you would probably leave the car in the same gear the whole time. Some automatic transmissions with advanced control systems can detect this situation after you have gone around a couple of the curves, and "learn" not to upshift again.
For more information on automatic transmissions and related topics, check out the links that follow.
There are two main differences between an automatic transmission and a manual transmission. First, there is no clutch pedal in an automatic transmission car. Second, there is no gear shift in an automatic transmission car, so once you put the transmission into drive, everything else is automatic.
The primary job of an automatic transmission is to allow the engine to operate in its narrow range of speeds while providing a wide range of output speeds.
According to Driving.ca, "[a]n automatic transmission uses sensors to determine when it should shift gears, and changes them using internal oil pressure."
The inside of an automatic transmission has a planetary gearset, a set of bands, a set of three wet-plate clutches, a hydraulic system, and a large gear pump.
Lots More Information
